EQUIPMENT AND PROCESS

Project Management

Navitas project management, systems & processes, checks & balances, is what makes Navitas achieve desired performance standards. You will have a dedicated Project Manager to put together an effective project timing plan, he would communicate and exchange information with each department leading to effective solutions. Your Project Manager would organize meetings as and when required and submit weekly progress reports. All Navitas Project Managers are bilingual and technically strong so no information is lost in communication.

Tool ideas

RFQ | Product type | Material type | Lifetime | Production volume | Cavity | Production place | Cycle time

Phase 0

Project Initiation

Concept idea, feasibility study, cost targets, quotation

Phase 1

Concept Definition

Project start, mould flow analysis, tool design, 2D/3D drawings

Phase 2

Development

Tool building, milling/wire-cut, CNC/EDM/Polish, assembly

Phase 3

Validation

Tool trial & improve, full dimension check, ISIR report

Phase 4

Production launch

Production (moulding/stamping)

Phase 0

Project Initiation

Concept idea, feasibility study, cost targets, quotation

Phase 1

Concept Definition

Project start, mould flow analysis, tool design, 2D/3D drawings

Phase 2

Development

Tool building, milling/wire-cut, CNC/EDM/Polish, assembly

Phase 3

Validation

Tool trial & improve, full dimension check, ISIR report

Phase 4

Production launch

Production (moulding/stamping)

Continuous improvement and services, technical support

Engineering

Each project begins with a thorough understanding of customer standards and specifications. With years of experience and practical knowledge, our engineers offer all necessary assistance and information required to create your product and to follow its development through the production lines. Prior to tool design, our engineering team will review your product design and issue feasibility study reports, offering proposals, if any, for improvement of manufacturability, cycle time and part quality.


At Navitas, all parts and tools are optimized through simulation/mold-flow analysis  for cooling, injection system, warpage, deflection, optimal molding conditions and various other parameters. We follow NADCA, Japnese and German stanadards for die development. Our team work on  Unigraphics, Pro/E, AutoCAD, Solid Works, Pro-Mill,  Flow 3D and Any-Casting for simulation.

Machining

Navitas toolrooms are well equipped with modern machines and equipment to achieve the required precision and standards.

Sampling & Production

Navitas’ tools are fully tested to make them production-ready prior to shipment to customers. Our engineers record testing parameters and provide you with trial reports along with full dimension reports. Upon customer request, we would carry out a trial production run to verify the stability of tool & part dimensions.

Serial/ Mass Production: We are offering Giga/ Mega Castings proto & serial production with all facility for post cast operations to supply finished ready to assemble parts through our associate partner facilities.

  • Advanced Buhler Casting machines range 2000T~ 6100T
  • Automatic trimming machine / Manfred QB22-2000
  • Precise temperature control system- Regloplas from Switzerland
  • Advanced vacuum pumping equipment – AJYA
  • Fully automatic manipulator – Fanuc
  • Die spray equipment – Boehmer
  • Quantitative melting Furnace  – STRIKO WESTOFEN
  • Heat treatment facility
  • Coating / surface treatment facility
  • Others – Coding machine/cooling tank

 IATF16949 certified facility

Quality Control

Navitas follows “ZERO DEFECT POLICY” on any product shipped by the company. We have the necessary systems and controls in place to meet the highest quality standards. We maintain our product and service management systems to conform to industry standards and continually improve upon them. Navitas gets audited regularly by its customers and third-party auditors for process and operational controls.

Customer Quality Management

  • Customer quality issue analysis and CARs
  • Customer quality audit support
  • Compliance with industry standards
  • APQP & PPAP, FMEA, Control Plan

Internal Quality Management

  • Quality system setup and maintenance
  • Document control and ECN management
  • In-coming/In-process quality control
  • Sample and first article inspection
  • Continuous improvement

Subcontractor Quality Management

  • New subcontractor qualification and audit
  • Subcontractor quality performance review and rating
  • Material certificates

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